Liquid Silicone Rubber (LSR) Overmolded Components

Application

Download PDF

Watch Video

1. Medical & Healthcare

Respiratory Masks(PC + LSR): Transparent frame with soft sealing edge for facial comfort.

Medical Catheter Connectors(ABS + LSR): Rigid interface with elastic seal to prevent fluid leakage.

2. Consumer Electronics(Substrates: PC/Aluminum Alloy/Glass)

Smartwatch Straps(Aluminum alloy + LSR): Metal buckle with skin-friendly silicone strap (IP68 waterproof).

Headphone Charging Cases(PC + LSR): Rigid shell with shock-absorbing silicone cover (impact-resistant).

Mobile Phone Buttons(Glass cover + LSR): Touch area with waterproof sealing ring.

3. Automotive & New Energy(Substrates: PBT/PA66/Metal)

Steering Wheel Buttons(PBT + LSR): Hard buttons with soft-touch silicone (oil-resistant and wear-resistant).

Charging Gun Seals(PA66 + LSR): High-temperature-resistant plug with waterproof seal (IP67).

Sensor Housings(Aluminum alloy + LSR): Metal shell with vibration-damping silicone layer.

4. Home Appliances & Household Products(Substrates: PP/PS/Ceramic)

Electric Toothbrush Handles(PP + LSR): Non-slip grip with waterproof design.

Kitchen Appliance Buttons(Ceramic panel + LSR): Oil-resistant and easy-to-clean.

Shower Nozzles(ABS + LSR): Rigid body with flexible massage nodules.

5. Industrial & Energy Sectors(Substrates: PPS/Metal)

Photovoltaic Junction Boxes(PPS + LSR): High-temperature-resistant housing with UV-protective seal (25-year weather resistance).

Industrial Valve Seals(Stainless steel + LSR): Metal base with acid/alkali-resistant silicone layer.

Core Technical Requirements

Material Compatibility: Surface treatment (plasma/primers) required to enhance adhesion between LSR and substrates like PC/metal.

Precision Molding: Mold temperature control (±1°C) to prevent flash, tolerance ±0.05mm.

Certification Standards: Medical (ISO 10993), Automotive (UL94 V0), Food Contact (FDA 21 CFR 177.2600).

LSR overmolding technology leverages the advantages of composite materials to significantly improve product functionality, durability, and user experience, making it a key process in high-end manufacturing.

Our manufacturing capabilities

With a professional team and specialized equipment,Yingtai company delivers high-quality services and products for you.

LSR Silicone Parts Production Workshop

Yingtai has a professional team of more than 500 people, providing customers with liquid silicone, electronic seals, baby products, industrial/home electronic appliances and other high-end customized solutions.
Fully automatic injection molding workshop

Our products are widely used in new energy vehicles, consumer electronics, smart wearable, communication equipment, industrial electronic appliances, household appliances and many other fields.
Mold manufacturing workshop

With intelligent production workshops and strict quality control. As a ‘Precision Intelligent Manufacturing Expert’,
Assembly and packaging workshop

Yingtai continues to provide global customers with high-precision, high-consistency elastomer parts and components, and promotes the high-quality development of China's silicone products industry.